A Garment Factory
A walk through our factory
Process from Fabric to Garment
The processes may not be followed in the same order but this is the transformation process cotton or any other fabric takes to become that adorable piece of garment. Coral Reef Cottons is one of the Leading knitted fabric manufacturers and suppliers based in Tirupur, renowned for their high-quality, innovative textile solutions and reliable service.
01
Knitting
Knitting is a method by which yarn is manipulated to create a textile or fabric
02
Dyeing
Dyeing is the application of dyes or pigments on textile materials such as fibers, yarns, and fabrics with the goal of achieving color with desired color fastness.
Fabric Compacting
Compacting is a process which controls knitted fabric shrinkage, It will compact the fabric in length wise direction, to provide over feed to the fabric while processing in steam.
03
Pattern Making
Pattern making enables you to translate your designs from a single prototype into one (or many millions) of final products. It's a critical input into the manufacturing process for your designs.
04
05
Cutting
Cutting is the production process of separating (sectioning, curving, severing) a spread into garment parts that are the precise size and shape of the pattern
Embroidery
Enhance your team's professional look with Embroidered Polo t-shirts
06
Printing
T-shirt printing is an artwork that can be any image, a combination of letters and shapes, an intricate design, a slogan or a colourful patchwork
07
08
Flat Bed Printing
Flat screens print a finite area and not a continuous pattern. An advantage of this system is that it allows several strokes of the squeegee on each screen, to apply large amounts of print paste.
Stitching
Stitching is the most crucial process were all the cut patterns assemble together to make that beautiful piece of garment
09
Labeling
Neck T-shirt labels are definitely the most effective and professional way to boost your marketing
10
11
Checking
Checking is the quality control stage were every garment is inspected for for minute details and approved
Iorning
A steam iron is the best way to give your clothes a professionally pressed look and feel from the comfort of your home.
12
Packing
Each approved TShirt is packed individually and then arranged in cartons for dispatch
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14
Despatch
All inspected packed garment are ready for dispatch
Shipping
Cartons are kept on pallets and stuffed in containers ready to start their journey to their destination